Inside the Bronze Plaque Manufacturing Factory The 38 Step Process
Step 1 Sales and Accounting Dept
You order starts here on it's journey through 38 different processing stations until completion. First step for your order is to be sent to accounting to be processed. Then, your order is entered into the system and moves to the art department to create the art for your approval. After you approve your art it's converted to a vector file and sent to the polymer dept to make the mold to put into the sand cast.
Once the sand cast is made then the exciting part starts, bronze ingots are heated to 2600 degrees, not more not less, it’s hot and dangerous with sparks flying everywhere. This process is repeated 20 hours a day 5 DAYs a week.
A sight to behold! As the molten bronze is being poured.
Step 2
This sand cast has just been poured with molten bronze and needs to cool as it moves down the conveyor belt.
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Step 3
For larger plaques up to 8 feet in diameter, weighing several hundred to a thousand pounds, a crane is used to move the plaque around the foundry floor.
Steps 4-38
Once the plaque is removed from the sand casting the plaque now starts its journey on the conveyor belt thru 35 different stations. At each station an expert will apply different finishing touches. Each station has the ability and the obligation to reject any plaque that is not perfect in every way. No plaque is shipped until each person who has touched the plaque has approved the quality and then passed it down the line.
The plaques are now ready to have the edges cut off and go into the final finishing stages
One of the finishing stations. It is very hands on to be sure there are no imperfections in the finished plaque
The mold is put into a frame and filled with sand . After compression the mold is cleaned before heading to the Molten Bronze station.
Jim checks out the imperfections on a plaque and makes a recommendation. He then is told to go back to the sales office where he belongs.
On one of the final stations the plaque is sanded to a high satin finish and then it is ready to go to the final coating area.
The sand is removed from the mold and the cooled plaque is put on track to finishing and polishing
Before polishing
After polishing
METAL LETTERS
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The FREE MOUNTING PATTERN is being inspected for accuracy.
This is where water jet cut letters are made. Large water jet machines are used for cutting letters and numbers.
Jim is going over the details of exactly how and where the holes have to be drilled in the letters; again he is told to go back to the sales office.
In the inventory area there are over a million dollars of metal stored at all times.
Etched plaques and photos are made in a sealed room complete with sulfuric acid tanks where hundreds of plaques a month are processed. No one goes in there without a mask and gloves as this is a sealed room because of the sulfuric acid in the many tanks.
Inventory levels are critical to meet the tight dead lines.
60" state seal mold. Each state seal mold is stocked in many different sizes.
Bronze 3D Military Seal 60" round.The finished product, for most plaques, in 15 DAYs means a happy customer.
COMPARE THE DIFFERENCE
Free artwork in 1 hour. Lowest prices Will beat any quote by 10%. Fastest delivery: 14-day standard, 5-day 7-day rush service. 100-year plaque guarantee. Free shipping all orders. 100% money-back guarantee. 24/7 customer service: 772-924-0083. Instant pricing, easy ordering. No charge for custom shapes, borders, or flat relief. Overnight dedication boards available. 47+ years in business, 50,000+ customers. Selling plaques online since 2005. Any size, shape, or color. 1,000+ design gallery. 80% women staff. Offices in Florida and Boston. Payments via card, check, ACH, e-check, PayPal, or Stripe. Trusted by military, cities, funeral homes, and businesses. We never miss deadlines. 1,000+ five-star reviews.
GET YOUR INSTANT PRICE NOW WITH ARTWORK IN ABOUT AN HOUR
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Outstanding Expert Service
Memorials lasting 100 years
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Free Custom Plaque Designs
Now Offering 5 day & 10 day RUSH Service!
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When lowest price, highest quality, and the fastest delivery is important Bronze Memorials is the answer
Call Matt he's here to answer all your questions. Matt is our expert in customer service.
Frequently Asked Questions by Matt - Sales Expert
Yes, we will do art for your approval same day.
How long does it take?
15 working days after art approval is standard we offer a 5 day and 10 day rush service.
Where are you located?
Our executive office is in
Can you do this size?
Yes we can make any size you wish from 2”x2” to 120”x120” as 1 piece.
How do I attached the plaque?
How long will the plaque last outside?
We guarantee all our plaque to last outside 100 years.
If your question was not answered, email or call Jim now! He is waiting to answer all your questions.
Have more questions? Call Matt 772-924-0083 or Email Matt!
We can create a Custom Plaque that is completely tailored to your specific needs and preferences
With no additional cost, whether you need a specific size, shape, border, or color, we've got you covered. Plus, our free shipping means that you won't have to worry about any hidden fees or charges. And the best part? All of the words you want included in your plaque are already included in the price - our cost is based solely on the size of the plaque, not the number of letters. Don't settle for a one-size-fits-all solution - let us help you create a custom plaque that truly stands out! CALL 772-924-0083 FOR AN INSTANT PRICE QUOTE
VIEW OUR SHORT VIDEOS 30-45 seconds from Bronzememorials.net
Take a Peak inside the Bronze Plaque foundry and see how your custom bronze plaques are made. Bronze Plaque Video
Poured Molten Bronze in sand cast molds, see more photos. MEET OUR TEAM
Matthew Raymond
National Sales Manager
Sales Manager
Matthew is our Sales Expert and problem solver.
James Savage
Sales Assistant
Sales/Marketing
Jim is an expert in Plaques, Sales and Customer Service.
Creative
ART DEPT
Dani, Donna, Angela
Our bronze plaque artist are skilled craftsmen.
Tricia Sullivan
Managing Director
Owner/Partner
Tricia is our Developer and Marketing expert.
Lowest Prices | Don't Over Pay | Buy Direct | Fast 5 Day Service! Unlimited Art Layouts in about one hour!
OUR PROMISE
We are here to assist you with any questions you may have. From our team of dedicated professionals we sincerely look forward to serving you soon. Bronze Memorials offers every type of Bronze Plaque imaginable including Memorial Plaques, Dedication Plaques, Painted Plaques, 3D Plaques, Color Photo Plaques and many many many more! We can design a plaque perfect for you.
Pressed for time? Ask about our Presentation Boards, deliverable same day or next business day.
WE DON'T MISS DEADLINES!
It looks like the real thing and is a perfect solution for ceremonies when you need it Now! Do not let the memory of your loved one get lost in the sands of time. Our compassionate and caring staff will create a custom plaque that will honor the life of your loved one for as long as Bronze will last. Although we cannot take away your loss, we can personally make sure that you get the best plaque at the best price. No order is complete until you approve the artwork and you say "it's PERFECT!"
3D Cast Bronze
Life-like Statue
Celebrate your favorite hero or loved one with a stunning 3D Cast Bronze Life-like Statue. Crafted from solid bronze, this digital reproduction features intricate, lifelike details that bring your chosen figure to life. Using cutting-edge 3D technology, this state-of-the-art statue is a timeless tribute, designed to leave a lasting impression and honor the legacy of a special person in your life.
Sizes: 6" 8" 10" 12" 16" 18"
Starting at $6500
3D Cast Bronze Boot
Honor the courage and dedication of your hero with a 3D Cast Bronze Life-like Boot Statue. Whether it’s a firefighter’s boot, military boot, police boot, sports boot, or any other meaningful symbol, this solid bronze statue is crafted with meticulous attention to detail. Using advanced 3D technology, this custom-made tribute captures the essence of strength and service, creating a lasting and powerful memorial to celebrate the individuals who inspire you
Sizes: 6" 8" 10" 12" 16" 18"
Starting at $6500
BRONZE STATUES
Fallen Hero
Military Statue
#500936 Fallen Soldier Statue, M-4 rifle, Helmet and Boots. Height: 38” including the 16-1/2” x 18-1/2” base.
Bronze Vietnam Soldier Statue
Bronze Vietnam Soldier Statue
Fallen Hero
Military Statue
#500192 Fallen Soldier Statue M-16 rifle, helmet and boots. Height: 44-7/8” including the 16” x 18” base.
Custom Bronze Service Dog Statue
This Life-size Service Dog Statue memorializes the K9 Soldier's Vigilance and heroism.
Bronze Firefighter Statue
Kneeling Firefighter Statue
7" Table Top Kneeling Firefighter Statue.
Firefighter Helmet
Cast Bronze Firefighter Helmet
48" Kneeling Fireman Statue
Bronze Statue - Kneeling Firefighter
48 inches tall | Solid Bronze.
Bronze Eagle
Bronze Eagle
Bronze Eagle
Bronze Eagle
OUR GUARANTEE
100% Money Back Guarantee | Lowest Prices on the Internet
We Guarantee The lowest Price On The Internet! If You Find A Lower Published Price From Any Competitor or Company we will beat that price by 10%
Bronze Memorials has over 42 years experience in business making us one of the
oldest and largest bronze plaque companies in the United States.
Don't Over Pay Buy Direct
Trusted by: The FBI | Homeland Security | The State Department | The US Department of Defense | Police Departments, US Embassies along with hundreds of other local government agencies.
You can Trust Us Thousands do!
BRONZE MEMORIALS DONATES MONTHLY TO THE WOUNDED WARRIOR PROJECT. (Donate Here) WE SUPPORT OUR MILITARY WHEN THEY NEED US MOST
• FREE Shipping On All Orders To All 50 States
- - - - - and Canada and All Military Bases
• FREE Art Work In About An Hour - NOT DAYS
- - - - - You can see your art before you order
• FREE Custom Shape - - - - -
• FREE Custom Border
• FREE 10 day service
- - - - - . WE DON'T MISS DEADLINES
• CALL Us we answer the phone 772-924-0083
• 100% Money Back Guarantee
• Guaranteed To Last Outside 100 years
• 100% Solid Bronze Not cheaper aluminum with faux finish
• Lowest Price Guaranteed - - - - - We will beat your best price by 10% to earn your business
• Safe & Secured Locked Website (https)
• TRUSTED 43 Years With Over 50,000 Satisfield Customers - Read Our Reviews
• SIMPLE AS 1-2-3 IT’S SIMPLE, EASY & FAST!